Thursday, August 2, 2012

Polyimide - The Ultimate High-Performance Thermoplastic Material

Thermosetting Polyimides (PI) are known for thermal stability, good chemical resistance & excellent mechanical properties. They exhibit very low creep & high tensile strength. These properties are maintained during continuous use to temperatures of 450°F (232°C) and for short excursions, as high as 900°F (482°C).   Professional Plastics offers the widest range of polyimide materials in the industry from Meldin® Shapes, Vespel® Shapes, Kapton® Film, Kaptrex® Film, Cirlex® Laminate, Kaptolam® laminate, Solimide® foam,and Protomid® microbore tubing.

Molded polyimide parts & laminates have very good heat resistance. Normal operating temperatures for such parts and laminates range from cryogenic to those exceeding 500°F (260°C). Polyimides are also inherently resistant to flame combustion and do not usually need to be mixed with flame retardants. Most carry a UL rating of VTM-0.

Polyimide laminates have a flexural strength half life at 480°F (249°C) of 400 hours. Typical polyimide parts are not affected by commonly used solvents & oils — including hydrocarbons, esters, ethers, alcohols and freons. They also resist weak acids but are not recommended for use in environments that contain alkalis or inorganic acids.

Polyimide parts and shapes such as Meldin®, Vespel® are produced via Isostatic Molding, Compression Molding or Direct-Forming.

For more details visit our polyimides webpage at:
http://www.professionalplastics.com/Polyimide_RodPlateFilmTube

Grades of Meldin Polyimide:
MELDIN® 7001, Unfilled Grade
A thermosetting polyimide, MELDIN® 7001 is our unfilled base resin. This grade offers the maximum mechanical properties and high chemical resistance. The MELDIN® 7001 grade is ideal for electrical and thermal insulating applications. More ductile than ceramics, and lighter weight than metals, MELDIN® 7001 is a popular choice for structural parts in aerospace and other applications where metal replacement is desirable.

MELDIN® 7021, 15% by Weight Graphite Filler
Our self-lubricating grade, MELDIN® 7021, has 15% by weight graphite fillers, encapsulated by the base polyimide resin. With its low coefficient of friction and high heat resistance, MELDIN® 7021 provides our customers the best all-around choice for high temperature bearings, seals, and other low-wear applications.

MELDIN® 7211 - 15% Graphite + 10% PTFE Fillers by Weight
MELDIN® 7211 is 15% by weight graphite and 10% by weight PTFE fillers. It has the lowest coefficient of friction of all the MELDIN® 7000 grades. However, above 300°F, we typically use MELDIN® 7021, which has a very similar coefficient of friction to 7211 at temperatures above 300°F, and the wear factor of 7021 is lower than 7211 at temperatures above 300°F.

MELDIN® 7022 - 40% by weight graphite filler
MELDIN® 7022 is 40% by weight graphite filler. It is similar to the 7021 for wear and friction, but it has the best overall dimensional stability (thermally), and the 7022 has the lowest coefficient of thermal expansion – due to the relatively high graphite filler content.

MELDIN® 7003 - 15% molybdenum disulfide lubricating filler
Meldin® 7003 includes 15% molybdenum disulfide lubricating filler for wear applications that operate in a vacuum or in very dry conditions where graphite actually becomes abrasive. Typical applications of Meldin 7003 include seals, bushings, bearings, gears, and other wear surfaces in outer space, ultra-high vacuum or dry gas applications.

Meldin 7000 meets the following specifications :
  • Mil-P-46198 Military Specification (now obsoleted)
  • ASTM D6456-99 Standard Specification
  • SAE AMS 3644G Aerospace Material Specification
  • CPW411 Rev. H Pratt & Whitney Specification
  • MCS 5016 Honeywell Specification
  • UL V0-5VA flammability rating
  • Monday, July 23, 2012

    Plastic Fabricating Tools & Accessories Online

    A full-range of Plastic Fabricating Tools and Accessories are available from Professional Plastics' website.  Creating acrylic displays, boxes, podiums and sheilds is easy when the right supplies are available.  Professional Plastics offers cutting tools, polishing tools, buffing compounds, welding products, adhesives, hinges, strip heaters and more.

    For more information and to Order Online, click here:
    http://www.professionalplastics.com/PlasticToolsAccessories
    Professional Plastics operated 16 stocking locations in the USA.
    Call (888) 995-7767 to reach the nearest location.

    Tuesday, May 22, 2012

    Polystone® M XDT - New X-Ray Detectable UHMW-PE Shapes

    Polystone® M XDT (X-Ray Detectable UHMW-PE) is available from Professional Plastics, Inc.
    Röchling Engineering Plastics continues to set trends and provide solutions in the food processing and pharmaceutical industries when it comes to product safety and quality assurance – announcing the first X-ray detectable UHMW-PE available in the market.

    Repeated handling, cleaning and normal wear and tear of plastic component parts on food, beverage and pharmaceutical processing machinery increases the risk of a fragment breaking off and contaminating the product during processing.

    The need for traceable plastics, especially machined parts for filling, sorting and packaging machinery is critical due to strict FDA regulations regarding foreign materials and contaminants. Since we introduced our line of Metal Detectable engineering plastics (Polystone M MDT (UHMW-PE) and Sustarin C MDT (Acetal)) more than two years ago, these unique products continue be an effective solution for plastic parts used in open product zone applications.

    However moving forward, we quickly realized a demand for X-ray detectable plastic parts for today's high speed machinery as processors turn to X-ray inspection equipment especially for post-package inspection. Working together with one of the world's largest food processors and a leading manufacturer of X-ray inspection systems, our Polystone M XDT has proven to be detected with a particle size as small as a 3mm cube. Running at speeds as fast as 250 feet-per-minute, this product can be detected and automatically sorted to a product hold area for further inspection. It works effectively with various types of packaging including metal cans, plastic and composite containers and glass jars.

    Applications: - Scraper blades - Mixer Components - Baffles - Filler plates - Wear plates - Pillow blocks - Pocket fillers - Volumetric fillers - Cups & Sleeves - Piston fillers - Hopper guides - Dividers

  • Polystone® M XDT can be detected as small as a 3mm cube.
  • Polystone® M XDT - the industry's first X-ray detectable UHMW-PE

    Note:  It is the responsibility of the user to test and approve the detection of this product due to variations in x-ray detection systems and required sensitivity settings.


  • Polystone® M XDT is available in both sheets, rods and fabricated parts to your specifications.
    Rods: .500" to 6" diameter (12.7mm to 152mm)
    Sheets: 3/8" to 4" thick (9.52mm to 101mm)

    Click here to order online or request a custom quote: http://www.professionalplastics.com/PolystoneM_XDT_X-RayDetectableUHMW


    PROFESSIONAL PLASTICS, INC.
    www.professionalplastics.com
    sales@proplas.com

    Wednesday, May 16, 2012

    8 Everyday Uses For Teflon

    Considering the fact that plastic products seem to find their way into several aspects of one's everyday life, it should come as no surprise that Teflon, created by DuPont research scientist Dr. Roy Plunkeet in 1938, seems to appear time and time again on the list of essential ingredients to many products. Take for example the list below:

    8 Everyday Uses For Teflon

    Cooking:  non-stick pots and pans
    Beauty Products: nail polish remover and curling and flat irons
    Automotive: windshield wiper blades
    Apparel and Home: fabric and upholstery protection
    Manufacturing: machines and applications which require sliding actions or require bearings, sliding plates, gears, bushings, etc.
    Medical: medical equipments and Teflon grafts and implants
    Research: laboratory equipment like containers and tubing
    Technology: Computer equipment and robotics

    To find out more interesting information about Teflon, watch this clip from The Balancing Act

      



    

    Tuesday, May 15, 2012

    Polish, Clean and Repair Your Plexiglass with Novus Plastic Polish



    Clean, polish and maintain the look of your plexiglass windshield, tabletop, or store display with Novus Plastics Polish available from Professional Plastics. Professional Plastics stocks and distributes the full-line of Novus Plastic Polish through our 16 USA locations. 



    Since NOVUS first introduced NOVUS Plastic Polish in 1973, the number of plastic products has grown tremendously. Yet, as widely used as plastic is, many people are still not sure how to care for it. By using NOVUS Plastic Cleaner; you can actually add life to plastic and keep it looking new. 

    Novus Plastic Polish is Available in Three Grades:

    NOVUS No.1-Gently cleans all plastics without scratching. Leaves a lustrous shine that resists fogging, repels dust, and eliminates static. Resists finger marking Contains no abrasives or harsh chemicals Leaves a smooth, clean, greaseless shine NOVUS No. 1 Cleans, Shines, and Protects All Plastics.

    NOVUS No.2 -Removes fine scratches, haziness and abrasions from most plastics. With repeated use, NOVUS No.2 restores faded and discoloured plastics. Removes the damage instead of filling it in Buffs out quickly After restoring, seals with a coat of polish NOVUS NO. 2 Removes Fine Scratches from Most Plastics.

    NOVUS No.3 - Removes heavy scratches and abrasions from most acrylic surfaces. Use when damage is too severe to be restored with NOVUS No.2 polish. Requires use of NOVUS No.2 for final finishing Not recommended for use on coated plastics NOVUS No.3 Removes Heavy Scratches from Most Acrylics.

    Just can't wait to get your hands of this amazing stuff...click here to order

    Professional Plastics on Twitter

    qrcode

    Looking for Professional Plastics on Twitter? Well search no more! Scan our QR code or vist the link below and follow us @Pro_Plastics.

    An Inside Look....


    If you have ever wondered what goes on behind the scenes at Professional Plastics, here is an insiders look at our amazing warehouse.  In this mammoth-sized room we house limitless plastic products and fabricate our customers custom orders and special needs.  Our warehouse is quite an amazing space and we greatly appreciate all those who work so hard to keep it running.